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Properties

Properties of ARACON conductors

Conductors of ARACON are made up of many very fine fibers twisted together into a yarn.  ARACON metal clad fibers are aromatic polyamides, whose structure gives ARACON its unique combination of very high tensile strength, chemical resistance and thermal stability.   Individual ARACON fibers are only 16 microns in diameter, which enables yarns of exceptional flexibility for textile-like processing. Application-specific yarns are realized by varying the number of filaments per bundle, the types and amounts of cladding metals, and the levels of twist.  Compared to other conductors, products made from ARACON fibers excel in many key areas.

Greater strength with less weight

The specific gravity of aramid fibers is only 1.44 g/cc, compared to copper at 8.9 g/cc.  Even with the addition of metal coatings, the specific gravity of ARACON fibers ranges from 3 to 5 g/cc.  At the same time, the tensile strength of the aramid core (350 Ksi) is from three to ten times higher than that of traditional or high-strength copper cores (35-­95 Ksi).

Flexibility that never tires

Since ARACON fibers are textile-like at heart, they offer a "hand" or feel that is far more flexible and compliant than metal.  And, in a side-by-side flexibility test, copper wire broke after 50 flexes, while ARACON fiber was still going strong when the test was stopped at 10,000 flexes.

Stability and compatibility

Aramid fibers have dramatically improved thermal stability compared to commodity fibers such as nylon and polyester.  ARACON maintains its strength both at elevated temperatures and under cryogenic conditions.  Moduli of aramids are in the same range as common conductor metals, which makes aramids ideal substrates for cladding with conductor metals.  Thermal cycling tests show no increase in resistance, confirming the excellent adhesion of metal to the aramid.

Electrical/mechanical properties tailored for your needs

A wide range of properties is available by varying the metal cladding type, thickness and the base fiber size.  Strands from 38 AWG  to larger than 24 AWG can be made from single or multiple bundles of ARACON.   Fiber resistance can be tailored from 100 to greater than 500,000 ohms per thousand feet.

KEVLAR® is a registered trademark of E.I. du Pont de Nemours and Company.

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